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AnswerRe: Scary Responsibility? Pin
fgs19639-Nov-21 6:03
fgs19639-Nov-21 6:03 
AnswerRe: Scary Responsibility? Pin
Gerry Schmitz9-Nov-21 7:03
mveGerry Schmitz9-Nov-21 7:03 
AnswerRe: Scary Responsibility? Pin
RedDk9-Nov-21 8:04
RedDk9-Nov-21 8:04 
GeneralRe: Scary Responsibility? Pin
jeron19-Nov-21 8:18
jeron19-Nov-21 8:18 
GeneralRe: Scary Responsibility? Pin
RedDk9-Nov-21 8:24
RedDk9-Nov-21 8:24 
GeneralRe: Scary Responsibility? Pin
jeron19-Nov-21 9:18
jeron19-Nov-21 9:18 
AnswerRe: Scary Responsibility? Pin
glennPattonWork39-Nov-21 9:09
professionalglennPattonWork39-Nov-21 9:09 
AnswerRe: Scary Responsibility? Pin
Rick York9-Nov-21 10:10
mveRick York9-Nov-21 10:10 
I work in automation systems so it's a fairly common-place thing for me to have a lot of scary responsibility of many varieties. Probably the most scary had to do a financial responsibility. I was working on a semiconductor processing system that was dealing with the chemical processing of wafers. These systems were very, very time-sensitive. We had several cassettes, each full of fifty wafers in process at a time in the system. One type of system dealt with acids that would etch off oxide that had been deposited on the wafers. Most customers would dilute the acid so the etching took longer but it was rather tolerant to immersion time variances. Other customers insisted on very high acid concentration which etched very fast and were very sensitive to the immersion time. It had to be accurate to the second. If the time was off by more than a second then the wafers over or under etched and the entire cassette was scrapped which resulted in the loss of millions of dollars of product. We spent an immense amount of time making sure that the entire process was exactly accurate.

Imagine my frustration at how poorly the customer trained their operators. I had already been instructed to assume a sixth grade reading level from the operators and at times that seemed optimistic. I remember vividly watching an operator and guiding them during the first shift of production. We had to use a flaky wafer transfer unit that would load the cassettes into the system, as required by the customer, and these things would give errors often. When that happened the operator was supposed to cancel the transfer in progress and try again. Instead, I watched the operator press abort three times in the first shift, causing approximately ten million dollars in scrapped product. I was then instructed to put a double level of "are you sure" confirmations instead of just the one. I then had to tell them not to even use abort except for very special circumstances like power loss when the UPS couldn't keep the robots alive because the batteries were too weak. That was very, very frustrating.

One amusing thing happened when we were installing a system in Erfurt, Thuringia, Germany. We were undergoing our final confirmation testing and the process engineer told us the etch times needed to be accurate to within one second. He emphasized this by saying, "and I mean German seconds, not American seconds." I got a good chuckle from that. When they approved the system he gave us a stopwatch that had been made in the USSR since Thuringia was formerly a part of East Germany.
"They have a consciousness, they have a life, they have a soul! Damn you! Let the rabbits wear glasses! Save our brothers! Can I get an amen?"

GeneralRe: Scary Responsibility? Pin
honey the codewitch9-Nov-21 10:25
mvahoney the codewitch9-Nov-21 10:25 
GeneralRe: Scary Responsibility? Pin
den2k889-Nov-21 23:40
professionalden2k889-Nov-21 23:40 
GeneralRe: Scary Responsibility? Pin
Rick York10-Nov-21 5:07
mveRick York10-Nov-21 5:07 
GeneralRe: Scary Responsibility? Pin
Gerry Schmitz10-Nov-21 8:01
mveGerry Schmitz10-Nov-21 8:01 
GeneralRe: Scary Responsibility? Pin
Rick York10-Nov-21 9:21
mveRick York10-Nov-21 9:21 
AnswerRe: Scary Responsibility? Pin
DerekT-P10-Nov-21 2:14
professionalDerekT-P10-Nov-21 2:14 
AnswerRe: Scary Responsibility? Pin
JP Reyes10-Nov-21 4:51
JP Reyes10-Nov-21 4:51 
AnswerRe: Scary Responsibility? Pin
Eddy Vluggen10-Nov-21 6:01
professionalEddy Vluggen10-Nov-21 6:01 
AnswerRe: Scary Responsibility? Pin
Matt Bond10-Nov-21 6:26
Matt Bond10-Nov-21 6:26 
AnswerRe: Scary Responsibility? Pin
Private Dobbs11-Nov-21 0:18
Private Dobbs11-Nov-21 0:18 
AnswerRe: Scary Responsibility? Pin
Peter Shaw11-Nov-21 5:34
professionalPeter Shaw11-Nov-21 5:34 
AnswerRe: Scary Responsibility? Pin
rjmoses13-Nov-21 0:14
professionalrjmoses13-Nov-21 0:14 
GeneralHyperLink Pin
Lothar Rappsilber9-Nov-21 3:58
Lothar Rappsilber9-Nov-21 3:58 
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OriginalGriff9-Nov-21 4:01
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trønderen9-Nov-21 5:53
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OriginalGriff9-Nov-21 6:21
mveOriginalGriff9-Nov-21 6:21 
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  Forogar  9-Nov-21 4:04
professional  Forogar  9-Nov-21 4:04 

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